In the tide of industrial automation, stable and efficient power supply is the cornerstone to ensure the smooth operation of production lines and accurate operation of equipment. Shanghai Fengchuang Industrial Co., Ltd., as the backbone in the field of electrical equipment, has launched a series of high-quality products that meet the needs of industrial automation by virtue of its deep accumulation in the research and development and manufacturing of switching power supplies, which has injected strong impetus into the development of the industry, become a powerful partner for many enterprises to realize automation upgrade, and aroused enthusiastic response in the industry.
Since its establishment in 2010, Shanghai Fengchuang Industrial Co., Ltd. has developed steadily, and gradually established a comprehensive business system integrating R&D, production, sales and maintenance, and successfully ranked among the national high-tech enterprises. Its "Fengyun-Fonyun" brand shines brilliantly in switching power supply, filters, transformers and other product fields, and has won high praise from the market for its reliable quality. Facing the change of power demand brought about by the rapid development of industrial automation, Fengchuang has a keen insight into the trend, quickly deploys R&D resources, and makes every effort to create switching power products suitable for complex application scenarios of industrial automation.
Industrial automation covers many links, from basic sensor data collection, to the precise operation of large industrial robots, to the collaborative operation of automated production lines, and each link has extremely strict requirements for power supply. On the one hand, the requirements of automation equipment for the stability of power supply are almost harsh. For example, in the automatic production line of precision electronics manufacturing, tiny voltage fluctuations may lead to product defects, which will affect product quality and production efficiency. According to relevant data, the production failure caused by unstable power supply causes economic losses of several billion yuan to the electronic manufacturing industry every year. On the other hand, the complex and changeable industrial environment, high temperature, high humidity, strong electromagnetic interference and other harsh conditions pose a severe challenge to the reliability and adaptability of switching power supply. In the workshops of chemical, steel and other industries, switching power supply not only has to withstand high temperature baking and moisture erosion, but also has to resist strong electromagnetic interference to ensure the stable operation of equipment.
In order to meet the high requirements of industrial automation for power supply, Fengchuang switching power supply has achieved major breakthroughs in several key technical levels. In stability control, advanced digital control technology and high-precision voltage feedback regulation circuit are integrated. Digital control technology, like the "intelligent brain" of power supply, can monitor the output state of power supply in real time, and make rapid and accurate adjustment according to load changes to ensure that the output voltage ripple is controlled within a very small range. Taking Fengchuang's switching power supply for automatic detection equipment as an example, its output voltage ripple can be as low as 0.1%, which provides stable and pure power for detection equipment, greatly improves the detection accuracy and effectively reduces the misjudgment rate. The high-precision voltage feedback regulation circuit is like a "voltage regulator", which collects the output voltage signal in real time and compares it with the preset value. Once there is deviation, it immediately adjusts the internal circuit parameters of the power supply to ensure that the output voltage is stable at the rated value and the fluctuation range is controlled within 0.5%, which meets the strict requirements of automation equipment for power supply stability.
In order to adapt to the complex industrial environment, Fengchuang switching power supply has been optimized from material selection, structural design to protection technology. In the selection of materials, high-quality components and insulating materials with high temperature resistance, moisture resistance and electromagnetic interference resistance are used. For example, the transformer winding adopts special high-temperature enameled wire, which can withstand the high temperature environment of 180℃ and ensure the stable operation of the power supply in the high-temperature workshop; Insulation material has excellent moisture-proof performance, which can effectively prevent leakage and short-circuit faults even in the environment with humidity as high as 95%. In structural design, a compact and sturdy modular structure is adopted to enhance the seismic performance of the power supply and facilitate installation and maintenance. Through the optimized cooling channel design and intelligent temperature-controlled cooling fan, the speed of the fan can be automatically adjusted according to the internal temperature of the power supply, which can effectively dissipate heat and reduce noise. In terms of protection technology, the power supply shell is fully enclosed and treated with special anti-corrosion coating. The protection level reaches IP65, which can effectively prevent dust, water and corrosion, and resist the erosion of harsh industrial environment.
In addition, Fengchuang switching power supply is also integrated with intelligent design concept and equipped with communication interface, which can be seamlessly connected with industrial automation control system to realize remote monitoring and intelligent management. Through the communication interface, managers can obtain the running status information of power supply in real time, such as voltage, current, temperature, etc., and can remotely control the power supply and adjust parameters. In smart factories, with this function, managers can fully grasp the operation of all switching power supplies in the workshop by sitting in the monitoring room, and can deal with any abnormality in time, which greatly improves the efficiency of production management. For example, after the introduction of Fengchuang intelligent switching power supply in an automobile manufacturing enterprise, the downtime of production equipment caused by power failure was reduced by 60%, the production efficiency was improved by 35%, and the equipment maintenance cost was reduced by 40%, which achieved remarkable economic benefits.
When a large food processing enterprise upgraded its automation, it chose the switching power supply designed by Fengchuang for industrial automation. Due to the lack of power supply stability, the original production line of this enterprise frequently has problems such as equipment operation stuck and food packaging is not tightly sealed, and the defective rate is as high as 15%. After the replacement of Fengchuang switching power supply, the operation stability of the production line is greatly improved, the equipment runs smoothly, and the defective rate is reduced to below 5%. At the same time, because Fengchuang switching power supply has the characteristics of high efficiency and energy saving, compared with the original power supply, the energy consumption is reduced by 20%, which saves a lot of electricity expenses for enterprises every year. In addition, through the intelligent monitoring function, enterprises can know the running state of power supply in real time, predict potential faults in advance, and prolong the maintenance period of equipment by 50%, further reducing the maintenance cost and improving the market competitiveness of enterprises.
With excellent performance, reliable quality and intelligent advantages, the switching power supply of Shanghai Fengchuang Industrial Co., Ltd. has been widely used in various fields of industrial automation, including electronic manufacturing, automobile production, food processing, logistics and warehousing, and has established long-term and stable cooperative relations with many leading enterprises in the industry. Looking forward to the future, Fengchuang will continue to increase investment in R&D, keep up with the development trend of industrial automation, continuously optimize product performance, and introduce more innovative switching power supply products, which will provide a more solid power guarantee for the accelerated development of industrial automation and lead the electrical equipment industry to a new development height.
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Shanghai Fonchuang Industrial Co.,Ltd.
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